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Becht Engineering Blog

In this section of the site contributing authors submit interesting articles relating to the various services, industries and research & development efforts of Becht Engineering.

Becht Engineering has senior process specialists covering all refining and many petrochemical and chemical processes. These include alkylation (HF and sulfuric), aromatics recovery and purification, olefins production and polymer feed pretreatment, catalytic cracking, delayed coking, fluid coking, flexicoking, gas treating, hydrotreating, hydrocracking, reforming including CCR, lubes, sulfur recovery, sour water treating, product and water treatment.

Becht also has specialists in the chemical engineering technology disciplines such as crude oil characterization, mixing, heat transfer, fractionation and separations.

CalOSHA Update – Damage Mechanism Reviews (DMR)

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On May 18, 2017, the California Department of Industrial Relations’ Occupational Safety and Health Standards (CalOSHA) board approved a new regulation that changes how Process Safety Management (PSM) is handled for oil refineries within the state of California.  This regulation was approved in response to high-profile industry incidents in the state of California in the last 5 to 10 years.  The new regulation introduces a “refinery safety order” that will be enforced by the PSM unit within CalOSHA ( CLICK HERE for the regulation ).  Some key elements introduced in this regulation are: Damage Mechanism Reviews (DMR's) – Reviews that consider where corrosion, mechanical damage, environmental cracking, etc. are identified for process equipment; Hierarchy of Hazard Controls Analysis – A review to identify appropriate the most appropriate means for managing hazards; Human Factors Program – Analysis of personnel related factors such as employee fatigue, staffing levels, shift turnover, and training;...
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Hurricane Harvey Recovery - Methodical Steps to Restart Your Plant

hurricane_Harvey_weather_image
I personally went through Hurricane Rita and Hurricane Ike during my career living in the Gulf Coast. Restarting our plants after these storms was challenging, home life was miserable without power for three weeks and traveling over 100 miles north to find gasoline, food and water for family and neighbors was time consuming and hazardous. However, this experience pales in comparison to the challenges faced by families and operating companies from Houston to Corpus Christ and beyond recovering from the unprecedented events cause by Hurricane Harvey. In this posting, I identify the challenges faced with our employees and plants as we restarted after these storms. Becht hopes this blog will help you and your companies through these trying times. Many of the personnel at Becht Engineering have been through hurricane recovery , plant restarts and emergency situations. Please contact us if we can help. These important points must be considered...
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Process Safety Management and YOU

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Walking the Walk…Management Commitment My assumption is if you are reading this, you have some involvement in, or responsibility for, Process Safety Management (PSM) in your facility.  OSHA’s Standard for Hazardous Materials, 29 CFR 1910.119, is a mere 21 pages long including 12 pages of “non-mandatory” appendices -- but should it be your responsibility, what a daunting task to implement!  I remember Otter from the movie Animal House being quoted when everything looked so bleak - “Now we could do it with conventional weapons, but that would take years and cost millions of lives.  No, I think we have to go all out.  I think that this situation absolutely requires a really futile and stupid gesture to be done on somebody’s part!” What to do? You could immediately start looking elsewhere for employment, focus on the daily emergencies that will always be there and hope your boss values crisis management more...
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Importance of Codes and Standards for Process Safety

Importance of Codes and Standards for Process Safety
Compliance with the Process Safety Management rule, OSHA 1910.119, is a requirement for plants processing certain highly hazardous materials exceeding threshold quantities. The rule requires the owner to demonstrate all equipment has been purchased and installed in accordance with recognized industry standards. Maintenance practices must also be according to Recognized and Generally Accepted Good Engineering Practice (RAGAGEP) . The owner must document this information as part of the Process Safety Information and Mechanical Integrity program for the plant. Use of Codes The use of codes and standards can help assure compliance with the rule. For example ASME Section VIII is the recognized code for construction of pressure vessels operating in the United States at pressures over 15 psi. It would be difficult to debate vessels could be designed and built to other requirements and still be acceptable under the PSM rule. Codes such as the ASME code have been developed...
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