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Becht Engineering Blog

In this section of the site contributing authors submit interesting articles relating to the various services, industries and research & development efforts of Becht Engineering.

Becht Engineering has significant consulting expertise with improving reliability for chemical plants and refineries as well as upstream projects for oil and gas production. This multi-disciplinary task involves the clients’ representatives (operations, maintenance, inspection and engineering) together with Becht Engineering corrosion, mechanical integrity and reliability experts.

Are Your Heaters Affecting Your Reliability?

Becht_blog_heaters_reliability
From a process standpoint, your Fired Equipment items are not only some of the most critical but some of the most risky items in day-to-day operations. Add in the presence of open flames and failures can be dramatic.  In today’s refining climate, fired equipment is required to run 4, 5, 6 or even 7 years between outages.  To achieve a reliable operation for runs of this length, a solid shutdown, maintenance, inspection, repair, and start-up strategy is critical. Recently a Midwest refinery contracted Becht Engineering to complete a detailed review of their fired equipment for an upcoming turnaround.  Becht used a team of experienced refining experts to provide an in-depth review of more than a dozen fired equipment items.  To provide a holistic approach, Becht utilized experts with backgrounds in process engineering, heat transfer, mechanical integrity, inspection, and operations.  The goal of the review was to ensure the fired equipment...
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Reliability Beliefs - Driving Organizational Accountability

Becht-reliability_leaks_investment
This is the second in a series of Blogs on improving plant reliability performance through improvement in culture, programs and equipment design, maintenance and operation.  This Blog focuses on Reliability Beliefs - a key element in organizational accountability for everyone to do the right thing every time .  Read the first blog in the series - Eliminating Bad Actors (click)   Reliability Beliefs are a set of statements that establish the culture of an organization.  In highly reliable plants, each employee, contractor and vendor subscribe to the beliefs.  It is not enough to discuss beliefs or post them on bulletin boards or in control rooms.  These beliefs must be embedded into the culture of the organization and can be recited by employees and outside service providers.  They represent how employees at all levels behave when working at a plant or in a corporate role. History I spent many years of...
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Making Bad Actor Elimination Programs Work

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This is the first in a series of Blogs on improving plant reliability programs through improvements in culture, programs and equipment performance.  This Blog focuses on Bad Actor Elimination . The second part in this series is titled Reliability Beliefs - Driving Organizational Accountability (click) Most plants have many pieces of equipment that are chronic problems.  In some operations machinery can be the leading cause of outage while in others solids handling equipment, aggressive corrosion, erosion of parts or power failures are the issue.  Problems can also be traced back to lack of procedures, poor employee morale or lack of training.  These problems impact profitability due to frequency of outage, cost of repairs and cost of lost production.    ...studies have shown the cost of unplanned and emergency work is about four times the cost of planned work... Many studies have shown the cost of unplanned and emergency work is...
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Storage Tanks - Maintenance & Reliability of Floating Roofs

Storage Tanks - Maintenance & Reliability of Floating Roofs
The safe operation, maintenance and reliability of roofs in large tanks, does require special considerations in their design, construction and installation practices. Over the past 60 plus years, thousands of tanks with Fixed Roofs with internal Covers, and Floating Roofs, have been used to store Crude Oil and Middle Distillates. Refiners derived significant advantage through the Floating roofs which are used to store very large volumes from super-tanker shipments, and meet the escalating demand for hydrocarbons in industry. This blog is Part 1 of two blogs and covers the maintenance and reliability of floating roofs amongst storage tanks. Part 2 deals with internal floating covers on these storage tanks. Aging storage facilities, which can be 50 to 60 years old, have heightened the challenges to ensure safe operation and integrity in a cost effective manner. Therefore, these facilities must be given similar priorities to on-sites units where operational and maintenance...
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