Course Content – Inspection and Mechanical Integrity Essentials

Course Content – Inspection and Mechanical Integrity Essentials

INSPECTION AND MECHANICAL INTEGRITY ESSENTIALS


Schedule Date Time PDH Venue/Platform Cost Register
4Q2024 November 12 – 14, 2024 8:00 AM – 5:00 PM
Central Time (UTC -6)
24 hrs. Sheraton North Houston at George Bush Intercontinental
Accepts in-person and virtual attendees
US$2,600

Description:       

This comprehensive 3-day course, “Inspection and Mechanical Integrity for Inspectors and Engineers,” offers 24 CPDs and is designed for inspectors and engineers working in refineries, petrochemical plants, renewable fuel facilities, or any site governed by OSHA 1910.119 PSM requirements. Geared towards teaching the skill sets required in owner/operator mechanical integrity departments, participants will gain expertise in inspection planning, NDE Methods, inspection data management and turnaround planning, ensuring they can effectively contribute to their facility’s mechanical integrity success. The course also covers prioritizing inspection recommendations, special emphasis programs, and understanding codes, standards, and typical mechanical integrity program documents, providing a robust foundation of critical skills for the refining and petrochemical industry.

Outline:
Inspection Planning
  • Analyzing NDE data
  • Selecting Inspection Locations based on damage mechanisms
  • Determining corrosion rates
  • Risk-Based Inspection
  • Equipment specific inspection plans
Important interactions with other departments at the refinery (Ops, Eng, Maint)
Turnaround planning
  • Scope Definition
  • Pre-turnaround inspections to minimize discovery work
  • Recommending repairs (methods and extent)
  • Scheduling (and optimization of the schedule)
Prioritizing inspection recommendations (and fitting them into the business plan)
    Data Management
    • IDMS systems
    • Analyzing and managing incoming NDE data
    • Helpful metrics/queries for your unit
    NDE Methods
    Special emphasis programs (CUI, deadleg, sulfidation, retro-PMI, HF Alky residual element, etc.)
    Codes, standards, and specifications
    MI program structure and typical procedures
    Career planning and training maps
Who Should Attend:

Intended Audience: Owner/User Inspectors, fixed equipment engineers, or mechanical engineers who work at Refineries, petrochemical plants, renewable fuels facilities, or any facility subject to OSHA 1910.119 PSM requirements.

Instructors:
Mark Carte
Mark Carte is a seasoned Non-Destructive Examination (NDE) practitioner with 49 years of experience in the petroleum, petrochemical, aerospace, military, and power generation industries. Mark has played a pivotal role in creating multidiscipline NDE approaches for detecting and quantifying damage mechanisms such as Wet H2S Damage, High-Temperature Hydrogen Attack, and Chloride Stress Corrosion Cracking. His specialized skills include design, fabrication and deployment of unique NDT equipment, developing techniques and building performance demonstration mock-ups to validate NDT processes and technicians.

In addition to his consultancy work, Mark is a dedicated NDE trainer with ASNT Level II certifications in multiple disciplines, including UT, PT, MT, WFMT, and VT. He provides hands-on training to operating company employees and NDE service providers, emphasizing the practical capabilities of NDE techniques. Mark is also actively involved in industry organizations, serving as Vice Chair of the API Inspection and Mechanical Integrity Summit and contributing to various committees, including the API Subcommittee for Inspection and Mechanical Integrity and the Materials Technology Institute. Based in Houston, TX, Mark continues to influence the field through his training, industry involvement, and ongoing consultancy work.

Terry McLane
Terry McLane is a seasoned professional with extensive expertise in inspection, mechanical integrity, and safety management, underscored by a range of industry-recognized certifications, including API-510 Pressure Vessel Inspector, API-570 Piping Inspector, API-580 Risk-Based Inspection Professional, and American Welding Society-Certified Welding Inspector. With a foundation built on a four-year apprenticeship through the Plumbers/Pipefitters Local 192 and advanced technical training in areas such as UOP Inspection and ASME Section IX Welding, Terry combines deep technical knowledge with practical, hands-on experience. His career includes key roles such as Chief Inspector at Phillips 66 and Inspection Superintendent at HollyFrontier Refining, where he managed complex inspection activities, developed inspection and welding procedures, critical safety protocols, and oversaw major turnaround projects.

Terry’s contributions to the industry extend beyond his professional roles, having served as a voting member of the API Subcommittee on Inspection, served as past Chair and current Vice Chair of API-578, Materials Verification, current Vice Chair of API-588 Source Inspection, and continues to participate in the API Individual Certification Program, where he help in developing industry standards and testing protocols. His dedication to education and safety is evident in his role as a course instructor at various industry summits, where he has taught on topics including welding metallurgy, positive material identification, and industrial firefighting. With a strong commitment to sharing his knowledge and experience, Terry’s courses are designed to provide students with a comprehensive understanding of the technical and safety aspects of inspection and mechanical integrity, preparing them for real-world challenges in the field.

Cancellation Policy:
Full refunds or course transfers are available 4 weeks prior to the class start date. Cancellations 2-4 weeks out are eligible for course transfers or a refund of 60% of the registration fee. Cancellations within 2 weeks of the class will not be eligible for a refund. For any inquiries, please email training01@becht.com.

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