Why Doesn’t a Great Maintenance Process Equal Great Results? (Part 2)

In Part 1 we observed that some of the best results come from organizations with poor maintenance work processes and some organizations with a great work process have poor results.  It was also noted that the maintenance work process itself only accounts for 10% to 20% of the total maintenance value.  In Part 2 we […]

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Improve Your Availability with A RAM Study

In our industry, most companies are continuously managing risk, efficiency, and production interruptions that may have resulted in millions of dollars lost. To mitigate these unplanned events and improve productivity, improvement projects executed, employee training is conducted and equipment strategies are implemented. Reliable equipment that is 100% available and ready when needed is a very […]

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Why Doesn’t a Great Maintenance Process Equal Great Results?

Becht made an interesting observation on maintenance processes after consulting in several facilities — Some of the best results come from organizations with poor maintenance work processes and some organizations with a great work process have poor results. Why is this? The reason is that maintenance results or maintenance value is dependent on more than […]

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Unit Health Assessments an Affordable Feature of BechtCONNECT

Now that 2020 is behind us, let’s focus on making improvements in 2021! Becht invites you to try a feature of our BechtCONNECT service: Unit Health Assessments. Becht will assist you in targeting operational and margin optimization with a focus on cost-effective solutions.  We’re approaching Unit Health Assessments in a new way to capture value […]

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Integration Of Integrity Operating Windows Into Process Safety Management

Integrity Operating Windows (IOWs) are an important component of a world class mechanical integrity program. IOWs are not a new concept, as they have been around in different forms for many years. However, due to some recent high-profile industry indictments and with the publication of the first edition of API RP 584 Integrity Operating Windows […]

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Multidisciplinary Approach To Improve Reliability Of A CATOFIN Unit

…with contributions by Chuck Becht V In this difficult era of decreased margins and rapidly changing markets, onstream reliability is critical to the success of operating facilities.  Achieving high onstream reliability can be particularly challenging for complex systems like a CATOFIN® Unit.  The CATOFIN® Unit pairs extremely high operating temperatures with a complex control system […]

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Fundamentals of Operational Reliability

Introduction Operational reliability is a priority for any process unit facility.  A definition of Reliability is: “The ability of an apparatus, machine, or system to consistently perform its intended or required function or mission, on demand and without degradation or failure.” Reliability is something that owners and operators consider a priority, but achieving stable reliable […]

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Eight Pillars Of Excellent FEMI Programs

INTRODUCTION A refinery or chemical plant Fixed Equipment Mechanical Integrity (FEMI) program consists of eight basic categories or “Pillars” that are fundamental to achieve FEMI excellence. While every refinery or chemical plant has some form of these Pillars in place, they are often inadequately implemented or have significant gaps in the key elements that make […]

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A Love Hate Relationship with Turnarounds (FMEA for Critical Path)

I LOVE Turnarounds!  The excitement – The planning – The organizationOne major focus with a million minor tasks that consume you for at least 12 hours a day (or night) As in the movie “Apocalypse Now” with Robert Duval as Lieutenant Colonel Kilgore, delivers the classic line “I love the smell of napalm in the morning,” […]

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