Becht Engineering has significant consulting expertise with improving reliability for chemical plants and refineries as well as upstream projects for oil and gas production. This multi-disciplinary task involves the clients’ representatives (operations, maintenance, inspection and engineering) together with Becht Engineering corrosion, mechanical integrity and reliability experts.
On December 29, 1972 one the Nation’s worst airline accidents occurred as Eastern Air Lines Flight 401 crashed into the Florida Everglades killing 101 of the passengers and crew. A National Transportation Safety Board (NTSB) investigation attributed the cause of the crash to crew distraction. While on approach, the crew noted that a landing gear […]
Reducing Loss of Primary Containment (LOPC’s) or commonly referred to as “leaks” in a refinery is a key factor to improve reliability. Historically, most refiners reduced the high consequence leaks to avoid major incidents; however, lower consequence related leaks were not given high priority. Today high reliability is required, and reduction of all leaks is […]
The API Inspection Codes were originally based on failure prevention and did not consider the consequences of failure or potential damage mechanisms. Risk-based inspection (RBI) assessments result in an equipment risk ranking based on the probability of failure (a leak occurring) and the consequence associated with that leak. Applied properly, RBI provides the benefit of […]
On February 1, 2003 the Space Shuttle Columbia, while entering the earth’s atmosphere at 10,000 miles per hour, disintegrated killing all 7 astronauts. A $4 billion spacecraft was destroyed, spreading debris over 2000 square miles and grounding the Space Shuttle program for 2-1/2 years. The cause, normalization of deviance. Insulating foam strikes which had been […]
FCC’s are complex units – and the design of their transfer lines has some unique considerations. While many of the lines are refractory lined to permit construction with carbon steel piping, some sections are hot walled, at temperatures well into the creep range, for the purpose of balancing thermal expansion or, in the case of piping […]
This blog outlines ways to think about reliability to help drive a culture of continuous improvement. It is the fourth in a series of Blogs on improving plant reliability performance through changes in culture, programs, equipment design, maintenance and operation. The principles we applied in implementing successful reliability programs in a number of operating plants […]
Becht Engineering is at the forefront of performing extensive Root Cause Failure Analyses (RCFA) for its clients in heavy industry. When a full scope RCFA is performed for a client, an experienced and committed team is deployed to multiple areas before, during, and after a Root Cause Investigation. These teams are typically led by an […]
Over one hundred thousand floating roofs have been used in hydrocarbon (oil) storage tanks since the 1950s. A majority of these tanks continue to be in service and are critical to meet strategic storage needs. An earlier article in this blog category describes Industry Best Practices for inspection and maintenance of such tanks. View Maintenance […]
This is the third in a series of Blogs on improving plant reliability performance through changes in culture, programs, equipment design, maintenance and operation. [Click link to review Making Bad Actor Elimination Programs Work; or the second blog, Reliability Beliefs – Driving Organizational Accountability] This blog compares experiences in successful high-altitude expedition climbing and the effort to […]
Many companies and organizations have been on the reliability journey for a number of years, while others are just beginning. There are many elements of a solid reliability program – establishing a reliability centered culture, tracking key metrics, bad actor elimination programs and establishing equipment reliability plans – to name a few. But, one key […]
